MSTFP4004
Assemble and finish custom-made shoe


Application

This unit of competency covers the skills and knowledge required to assemble and finish custom-made shoes.

This unit of competency applies to manual or machine assembly and finish of custom-made shoes according to pattern specifications. The degree of complexity will depend on the leather and other materials used and intricacy of the design. Discretion and judgement may be required for both self and others in planning and selecting processes, procedures or outcomes.

Competency must be demonstrated in relevant machine operations, including the setting of machines within specified tolerances and in accordance with manufacturer specifications, selection of materials, stitch types, needle threads and their qualities.

Work may be conducted in small to large scale enterprises and may involve individual and team activities.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Perform preparatory work on shoe

2.1

Set up workstation according to specifications and WHS practices

2.2

Use discretion and judgement to select, interpret and apply procedures and appropriate assembly processes

2.3

Follow work ticket to collect, sort, assemble and reassemble parts

2.4

Undertake conditioning to reflect workplace procedures and according to construction technique

2.5

Block upper, round or rand, as required, to conform to the last shape

2.6

Insert counter or stiffener in accordance with workplace procedures and construction techniques

2.7

Prepare insoles in accordance with specifications and to reflect construction techniques being used

2.8

Heat activate pre-cemented insoles and uppers, as appropriate

2.9

Solvent wipe bonding area where roughing could damage the backing fabric

2.10

Load track, belt or rack or prepare workstation to reflect various stages of production

2.11

Apply toe puff using the appropriate machine methods, as specified

2.12

Mould back part using hot and cold moulds in accordance with construction techniques and specifications

2.13

Carry out specific processes in accordance with workplace requirements

3

Last the shoe

3.1

Attach uppers and insoles as required in accordance with specifications

3.2

Attach shanks or stiffeners, as required

3.3

Apply stapling, as required

3.4

Insert toe puff

3.5

Check last or foot form before attaching insole and upper, checking for sizes

3.6

Condition toes and upper in accordance with workplace procedures

4

Assemble the shoe

4.1

Prepare materials in accordance with workplace and manufacturer specifications

4.2

Prepare soles and uppers in accordance with work requirements

4.3

Set up machines and check for correct operations

4.4

Assemble shoes using the appropriate manual or machine construction techniques in accordance with work requirements

5

Finish shoe

5.1

Conduct finishing of shoe in accordance with specifications

5.2

Assess final quality check against work specifications

5.3

Identify and address construction problems to meet quality standards

5.4

Forward work for preparation to despatch to client

Evidence of Performance

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices

applying relevant standards

performing all preparatory work operations on shoe in sequence

setting machines within specified tolerances and in accordance with manufacturer specifications

applying manual and machine assembly and making techniques according to workplace procedures

assembling at least three (3) pairs of shoes using the appropriate construction techniques in accordance with work requirements

conducting finishing operations in accordance with specifications

assessing final quality against work specifications

identifying and addressing construction problems as required to meet quality standards

operating various shoe assembly machines and processes according to workplace procedures

communicating effectively with clients, individuals, work groups and supervisors

using discretion and judgement to select, interpret and apply procedures and processes

preparing and presenting records and reports in appropriate formats

applying work health and safety (WHS) and environmental policies in work operations.


Evidence of Knowledge

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

shoe construction methods

manufacturer machine specifications, selection of materials, stitch types, needle threads and their qualities

manual and machine procedures for making and assembling shoe components

materials used including adhesives and solvents and safety requirements in their use

quality standards and leather handling procedures

WHS and environmental aspects of relevant workplace activities

effective communication with clients and other personnel

workplace procedures

practices for recording and reporting.


Assessment Conditions

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in assembling and finishing custom-made shoes, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.


Foundation Skills

This section describes those required skills (language, literacy and numeracy) that are essential to performance.

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.


Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Parts of the shoe include the following:

last

uppers

insoles

heels

soles

Conditioning includes one or more of the following:

rapid conditioning

mulling

use of toe steamer

Construction techniques include one or more of the following:

cement

moulded construction

Veldtschoen construction

moccasin construction

welt construction

Machines include one or more of the following:

heavy stitch

blake stitcher

toe laster

side laster

seat laster

seat and side laster

the forepart laster

force lasting machine


Sectors

Not applicable


Competency Field

Footwear production